EXTRUDED TUBINGS

From the world leader ZEUS

EXTRUDED TUBINGS

FOR MEDICAL DEVICES & CRITICAL FLUID HANDLING APPLICATIONS

Zeus leads the industry in the extrusion of precision tubing made from Teflon®. Since the 1960's we have been recognized as a pioneer in the polymer tubing industry and have introduced breakthrough developments such as thin wall PTFE Sub-Lite-Wall® tubing (0.0015" wall thickness).Zeus specializes in extruding custom tubing and special profiles. Tubing variations are boundless with a wide variety of additives and secondary services available.Zeus Heavy Wall PTFE Tubing is ideal for automotive, chemical, and mechanical applications. It is also highly acceptable for use as laboratory ware or in conjunction with critical fluid handling equipment and applications –from precision minimally invasive medical devices to high-performance aerospace sub-components.


  • Engineered surface tubings

  • Custom extrusions

  • Double Containment tubings

  • Convoluted tubings

  • Spiral cut tubings

 Extruded dual tube filfab Extruded convoulted filfab Extruded Monofilament filfab

THE ZEUS ADVANTAGE

WORLD LEADER IN FLUOROPOLYMER TUBINGS

As the world leader in fluoropolymer extruded tubing, we bring to you tubings to cater to the mission-critical needs for an array of applications – from precision minimally invasive medical devices to high-performance aerospace sub-components.

POLYMER EXPERTISE

MATCHING POLYMERS TO PERFORMANCE

Zeus materials scientists are adept at matching polymers to the desired performance requirements. When it comes to polymer expertise in the medical device industry, Zeus has no equal. With expertise in virtually every engineered plastic used in the medical device industry today, including thermopolymers, thermosets, and PTFE used in catheters, grafts, shunts, stents, diagnostics and orthopedics.

WIDEST RANGE OF TUBINGS

YOUR PERFECT PARTNER FOR TUBINGS

We have an impressive array of optimized tubing solutions for advanced applications. flared and flanged tubes, as well as a host of additional secondary services including: drilling, etching, bump and draw down tubing, tipping, striping, scoring, and slitting. We also provide custom tubings to suit your exact requirements, weather its Heat Shrinkable, Monofilament or Extruded tubing, its all in our range.ea.

PRODUCT PORTFOLIO

Engineered Surface, Filfab
Engineered Surface Tubing

Zeus can apply engineered surface on a complete range of high-performance extruded products, including PTFE, PEEK, FEP, PFA, PVDF, ETFE, Nylon and the new 300° C Zeus NeoTem™.Fiber Optics – Engineered Surface decreases friction and drag force on delicate fiber optic sensors during movement. Fibers may be pushed down long sections of tubing; increasing production and shielding fiber optics from temperature extremes, moisture and aggressive chemicals. Zeus is capable of producing Engineered Surface tubing in a wide range of dimensions for an array of demanding applications like fibre optics, automative and aerospace to name a few

Fluoropolymer Tubing

Zeus leads the industry in the extrusion of precision tubing made from Teflon®. Since the 1960's we have been recognized as a pioneer in the polymer tubing industry and have introduced breakthrough developments such as thin wall PTFE Sub-Lite-Wall® tubing (0.0015" wall thickness) and 4:1 PTFE Heat Shrinkable tubing. PTFE is commonly referred to as Teflon®, a registered trademark of DuPont that refers to three fluoropolymer plastic resins: PTFE, FEP, and PFA. These three plastics share common properties such as lubricity, chemical resistance, high temperature resistance and more. There are slight mechanical differences that make each tube uniquely suited for different applications

Double containment tubing, Filfab
Double Containment Tubing

The “tube-in-tube” design does not introduce contaminants during the installation process. - Long, continuous lengths can be maintained without welding or heat bending processes. Zeus Double Containment tubing exceeds the stringent requirements of the SEMI F57 specification. We also offer a wide array of semiconductor industry standard and custom sizes, as well as options for material combinations.

spiral cut tubing, filfab
Spiral Cut Tubing

Zeus Spiral-Cut Cable Wrap Tubing is an expandable highly flexible wrap for harnessing and insulating wires, cable, hoses, and other bundles. When installed over wire bundles, Zeus Cable Wrap provides openings which allow for individuals leads to be “broken out” at any point making it ideal for custom wiring and areas requiring frequent changing and servicing. The expandable tubular configuration of spiral wrap allows it to be applied and removed without the adhesive and residues left by tape. Zeus Spiral Cut Cable Wrap tubing is extruded to close tolerances and then precision cut. Wide ranges of custom colors are available for line or process identification including vibrant colors and striped spiral wrap

MultiLumen Filfab
Multi Lumen

Zeus Multi-Lumen tubing creates numerous lumens, or “passages”, that allow engineers to push the creative envelope and expand their product capabilities. We can manufacture Multi-Lumen tubing with tight tolerances, unsurpassed capabilities and high quality standards, resulting in tubing unlike anything else in the marketplace.Zeus Multi-Lumen tubing is often used in demanding applications such as minimally invasive surgery, where the ultra-miniature lumens allow for multiple functions within a limited space. Electronics engineers combine the insulating properties of fluoropolymers with the endless range of profiles and lumen configurations to create high-performance insulated cable systems. Zeus can custom manufacture Multi-Lumen tubing with numerous custom passages, tight tolerances, and the highest quality anywhere. Multi-Lumen tubing is available in PFA, and FEP as well as expanded PTFE (AEOS® ePTFE)

Lay Flat Tubing, filfab
Layflat tubing

Lay-Flat tubing was traditionally designed to meet the needs for ultra-thin walls in the lighting and roller industries, but now has applications in many medical and industrial markets. Lay-Flat tubing made of high performance polymers offer strength, lubricity,chemical inertness, and biocompatibility.Lay-Flat Tubing is the perfect solution for protection and build-up prevention that is required for Laser Printers,Copiers,Plain Paper Fax Machines,Petroleum Industry, Speciality batteries etc.

Dual Tube

Zeus Dual-Tube® is a superior, easy handling fluoropolymer tubing used for water monitoring and other critical fluid management applications. It is produced as a single unit of two independent tubes of similar or variable sizes that stay together until separation is required .Zeus Dual-Tube® is supplied in smooth, tangle-free, and extra long continuous lengths which are tough, durable and chemically inert so that sample properties cannot be affected.Long-term exposure to contaminants will not impair performance, and it is simple to clean and reuse. Samples obtained remain pure and free of mineral and organic sediments. Zeus Dual-Tubes® can be manufactured from FEP and Polyethylene in a variety of configurations.Once separated, the surface of each tube is smooth and contains no flaws, flat spots, ridges, or other defects that can interfere with sealing. It can be connected or disconnected as often as required..

FREQUENTLY ASKED QUESTIONS

Although Zeus has a wide range of catalogue products available, most of the time, the lead time for even a custom made product is not longer than 2-3 weeks. Filfab also keep stocks of selected products in its warehouse in India for faster deliveries.

Zeus is a global leader in supply of flouropolymer tubing to the Medical Device market. Zeus tubings also find applications in critical fluid handling in pharmacueticals and Semi conductor industries and for applications in the electrical and mechanical industries.

Yes, of course. Zeus Application Engineers would be happy to discuss your process and suggest the right polymer for you. Zeus also provides several customisation options like colours, packaging and even testing and certification for challenging applications.

Zeus is proud to offer biocompaitbility and USP Class VI certification for most of its resins like PTFE, FEP, PFA, ETFE and PEEK. In addition, Zeus has certified USP Class VI tests for many pigments and compounds used. Further Zeus offer 100% traceability on all your orders. All tubings are supplied with a Certificate of Conformance as a standard offering.

Extruded fluoropolymer tubing does not have a determined shelf life. Extensive weathering and ageing tests reveal no degradation when exposed to weather, UV light or extreme temperatures. However Heat Shrink tubings are shipped with expiry dates although Zeus has tested heat shrink tubing that has been aged more than 20 years and revealed no adverse characteristics.

MEET OUR VALUABLE CUSTOMERS

More than 120 customers are placing their trust on us year after year. Our products have been performing to
their utmost satisfaction. In case they aren’t, they know our support team is available on call to support them when required.